Servicing & Maintenance on All Makes of Generators
Reliable Servicing & Maintenance for Continuous Power
Generators are essential for ensuring an uninterrupted power supply, whether used as an emergency backup or a primary power source. To maintain their reliability, regular servicing and maintenance are crucial. By implementing a planned maintenance schedule and conducting thorough testing, you can ensure your generator is always ready to deliver power when needed. Neglecting these vital checks increases the risk of generator failures when you need them the most.
The Importance of Planned Maintenance
Planned maintenance involves regularly scheduled servicing, inspections, and testing of your generator set. This proactive approach helps to identify potential issues before they escalate into costly repairs or unexpected downtime. A tailored maintenance schedule should cover the following aspects:
- Calendar Cycle Schedule: Based on the manufacturer's recommendations and the generator's application, maintenance cycles should be divided into weekly, monthly, quarterly, semi-annual, and annual checks and services.
- Operating Inspections: These check-ups are conducted while the generator is in operation. Critical operations require continuous monitoring, while non-critical operations may only need basic checks during application.
- Layup Procedures: When a generator is no longer in active use, a proper mothballing process ensures it remains in good condition and ready for future use.
The type and application of your generator will determine the exact inspection schedule, ensuring it remains in optimal condition throughout its lifespan.
Comprehensive Visual Checks
As part of planned maintenance, specific visual checks are essential to detect any potential issues. These include:
- Air Restriction Indicator: This indicator alerts you when air intake restrictions exceed the manufacturer's specifications. A red indicator typically means the air filter needs changing, regardless of the maintenance schedule.
- Fuel Water Separator: This filter prevents water from contaminating the fuel. If water is detected, it collects in the bottom bowl and can be drained via a manual valve. Persistent water presence may indicate fuel source contamination.
- Water Indicating Paste: Used to test the main fuel supply, this paste changes colour if water is present in the fuel. If it turns red, immediate action is required to prevent damage.
- Oil in Coolant: The presence of oil in the coolant, which may appear milky, suggests a lubricating oil leak into the cooling system. This could be due to a cylinder head gasket failure or a defective engine block or cylinder head.
- Coolant in Oil: If the oil on the dipstick appears milky, it indicates a coolant leak into the lubricating oil, often caused by a faulty cylinder head gasket or engine defects.
Trust Generator Boys for All Your Generator Needs
At Generator Boys, we design and manufacture a wide range of generator sets, providing custom-built solutions tailored to your specific needs. Our service contracts cover all makes of generator sets, ensuring your power supply remains reliable and efficient. With Generator Boys, you can minimise disruptions to your business and protect against financial losses due to power outages. Keep your operations running smoothly with our dependable servicing and maintenance services.
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