Every generator set, whether used for emergency power or as a primary supply, requires periodic servicing and maintenance. Establishing a planned maintenance schedule and conducting associated testing ensures your generator is always ready when you need it. Neglecting service and maintenance increases the likelihood of generator failures, potentially leading to costly downtime.
Planned maintenance involves performing regular service, inspections, maintenance, and testing on your generator set according to a predetermined schedule. A well-defined maintenance schedule should include the following types of inspections:
Calendar Cycle Schedule: Tailored to the manufacturer's recommendations and specific applications, maintenance cycles can be categorized into:
Operating Inspections: These checks should be conducted while the generator is in use. Critical operations can be monitored continuously, while non-critical operations can undergo basic checks periodically based on application.
Layup Procedures: When a generator is taken out of active service, it requires specific mothballing procedures to ensure it remains in good condition for future use.
The type of generator and its application will guide the formulation of an inspection schedule. Generator Boys offers Service Contracts for all makes and models of generator sets, ensuring you receive professional maintenance tailored to your needs.
Planned maintenance outlines specific checks to be completed at designated times. It is essential to verify that coolant, lubricating oil, and fuel levels are within specified limits. Contamination can occur, so pay close attention to the following during inspections:
Air Restriction Indicator: Monitors air intake restriction levels. A red indicator signals the need for a filter change. This is typically located on the air filter housing and can be reset after replacing the filter.
Fuel Water Separator: This filter removes water from fuel. If water contamination is detected, it collects in the bottom bowl, which can be drained using a manual valve.
Water Indicating Paste: This test involves applying paste to the dipstick to check for water contamination. If it remains pink, the fuel is clean. If it turns red, water is present, typically accumulating in the tank's lower section.
Oil in Coolant: If oil appears in the coolant when at ambient temperature (often looking milky post-operation), it indicates a possible oil leak into the cooling system, potentially due to a failed cylinder head gasket or defective engine block.
Coolant in Oil: A milky appearance on the dipstick suggests coolant is leaking into the engine's lubricating oil. This can result from a faulty cylinder head gasket or other engine issues.
At Generator Boys, we design and manufacture a comprehensive range of generator sets, providing custom-built solutions for various customers. Our reliable generators and power supply solutions minimize disruption to your business and reduce the financial losses associated with power outages. Trust us to keep your operations running smoothly.
For more information on our servicing and maintenance options, contact us today!